Integrity Packaging Solutions

P R O O F S :

Large Food Manufacturer

Large Food Manufacturer ($200MM+) in dire straits for dry goods warehousing support and inventory control.

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Packaging Done Right - Integrity Packaging Solutions:

Consolidated 3 different off-site public warehouses into one building located less than 4 blocks from manufacturer.
Provided 24/7 access to match the 3 shift, 6 day production schedule of customer.
Warehoused all of the customer’s dry goods including food, packaging, equipment and raw materials.
Arranged drop trailer program to operate mixed TL / multi-shift deliveries 6 days per week.
Designed and installed printed bar code system for real time inventory reports with 100% accuracy.

Large Direct Sales Company ($750MM+) needed multi-facility supply of packaging materials to support high volume seasonal demand.

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Packaging Done Right - Integrity Packaging Solutions:

Developed a quarterly mill tonnage demand production cycle for paper mill on corrugated boxes.
Built a “demand pull” replenishment cycle system for all corrugated boxes (75+ skus).
Rotated a drop trailer program delivering between 25-30 T/L per week in peak season.
Created a lean inventory program designed by “pick center” that reduced cycle times in half.
Consolidated all pick center orders into master delivery schedule to maximize mixed T/L efficiencies.

Large Pottery & Stoneware Manufacturer suffering from sku confusion, origami box design and breakage.

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Packaging Done Right - Integrity Packaging Solutions:

Redesigned multi-item pottery/bake ware product line completely.
Reduced SKUs by 50% thru creative re-design and removal of costly ineffective inserts.
Reduced breakage by 87% within the first production run of new packaging.
Increased packing line production by 47% with better designs that were easier to assemble and pack.
Inventory space required for inbound corrugated packaging was reduced by 60% due to more efficient design.

Healthy Pet Food and Lifestyle Company in need of Brand Development and Packaging Support.

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Packaging Done Right - Integrity Packaging Solutions:

Created a complete Brand Platform for Toys, Treats and Food products for large retail distribution.
Designed and supplied SUP (Stand-Up Pouches) for pet food jerky line along with corrugated packaging.
Designed all packaging for imported products manufactured in Asia. Created all graphics and structures locally.
Manufactured and Supplied all packaging materials to Asian manufacturer of pet toys.
Supported inbound logistics of finished goods and developed full scale distribution program.